Manufacturing Processes

Our Casting Capabilities by Process

Gravity Die Casting

Permanent mold casting with steel molds for medium volume production

Part Weight Range
1kg - 50kg
Min. EAU
2,000 - 15,000 units
Total Machines
6 Machines
Machine Types
Horizontal, Vertical & HALL PM
2x Horizontal PM Machines
Platen Size:
27" - 34" X 20" - 50"

Ideal for medium to large parts with horizontal parting lines

3x Vertical PM Machines
Platen Size:
22" - 30" X 22" - 35"

Optimal for parts requiring vertical mold orientation and precise filling

1x Horizontal HALL PM Machine
Platen Size:
36" X 38"

Large-format capability for oversized parts and complex assemblies

Gravity Die Casting Process
Key Advantages
  • Superior mechanical properties and surface finish
  • Excellent dimensional accuracy and repeatability
  • Cost-effective for medium to high production volumes
  • Minimal post-casting machining required
  • Reduced porosity compared to other casting methods
Typical Applications:

Automotive components, industrial parts requiring high strength and dimensional accuracy, heat sinks, housings, and structural components

Sand Casting

Green sand, low volume production

Part Weight
1 - 10 kg
Annual Volume
300 - 2,000 units
Sand Casting Process
Applications: Prototyping, low-volume specialized parts

Air Set Casting

For niche low volume production

Part Weight
10 - 200 kg
Annual Volume
300 - 2,000 units
Air Set Casting Process
Applications: Large industrial components, specialized niche applications

High Pressure Die Casting

State-of-the-art HPDC technology for high-volume production

Total Machines
2 HAITIAN HDC Machines
Injection Volume
1.5kg - 7.2kg
Clamping Force
3,500 - 5,500 kN
Production Type
High Volume Precision Parts
1x HAITIAN HDC Series 550T
Clamping force:
5,500 kN
Platen size:
1,200 x 1,200 mm
Max. injection volume:
4.3kg - 7.2kg
Max. casting area @ 40MPa:
1,375 cm²

Large-format high-pressure die casting for complex thin-walled components

1x HAITIAN HDC Series 350T
Q1 2026
Clamping force:
3,500 kN
Platen size:
910 x 910 mm
Max injection volume:
1.5kg - 3.0kg
Max casting area @ 40MPa:
875 cm²

Precision HPDC for medium-sized components with tight tolerances

HPDC Equipment - HAITIAN HDC Series 550T
HAITIAN HDC Series 550T
HPDC Equipment - HAITIAN HDC Series 350T
HAITIAN HDC Series 350T - Q1 2026

Raw Materials

Aluminum Ingot Capabilities

Monthly Capacity

800-1000 MT

High-volume aluminum ingot production capacity to meet large-scale industrial demands

Aluminum Ingot Production
Rotatory Tilting Furnaces

4x Rotatory Tilting Furnaces with precise temperature control and efficient melting capabilities

Capacities:
2MT • 2MT • 2.5MT • 4MT
Reverbatory Furnace

Large capacity furnace with advanced circulation system for high-volume production

Capacity:
9MT
Features:
Tapout & Circulation Pump
Crucible Furnaces

Precision melting for specialized alloys and smaller batch production requirements

Quantity:
8x Furnaces
Capacity:
600Kg each (non-tilting)

Ingot Formats

12kg Ingot
Standard format for efficient handling and processing
850kg Sow
Large format for high-volume industrial applications

Alloy Grades (Automotive & Industrial)

Available Alloys
  • • A319
  • • A356
  • • A380
  • • A383
  • • A413
  • • ADC-12

We can produce any alloy to meet specific requirements

Design & Engineering

Mold Design and Tooling

Precision Mold Design

Design for Precision

Our advanced mold design capabilities deliver exceptional precision with tolerances of ± 0.015" in permanent molds, ensuring consistent quality and dimensional accuracy.

Precision Capability
Permanent Mold Tolerance
± 0.015"
Minimum Draft Angle
3° for full permanent molds

Permanent Mold Tolerances

Standard Tolerance
± 0.015"
Additional Inch Enhancement
± 0.002"

For ultra-precision requirements

Sand Cast Tolerances

Standard Tolerance
± 0.030"
Additional Inch Enhancement
± 0.002"

Enhanced precision option

Precision Manufacturing

CNC Machining Capabilities

4x Vertical CNC Machines

High-precision vertical machining centers

Travel Specifications:
X-60"
X-Axis
Y-40"
Y-Axis
Z-30"
Z-Axis
Vertical CNC Machines

1x CNC Turning Center

Precision turning operations

Maximum Capacity:

30" Diameter

Maximum workpiece diameter
CNC Turning Center
1x Manual Lathe

Traditional turning operations for specialized work and prototyping

Applications: Custom parts, prototypes, repair work
1x Manual Milling Machine

Precision manual milling for specialized operations and custom tooling

Applications: Toolmaking, fixtures, complex geometries
Faro Arm & CMM Inspection Machine

Advanced 3D measurement and quality inspection capabilities

Capabilities: 3D scanning, dimensional analysis, quality control
CNC Operator at Work
CNC Machine in Operation

Ready to Start Your Next Project?

From concept to completion, our team of experts is ready to deliver high-quality casting and machining solutions tailored to your specific requirements. Contact us today to discuss your project needs.